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熱噴涂設備-噴鋅機-噴鋁機

 

靜電噴涂設配系列產品

熱噴(pen)涂工藝主(zhu)設(she)備(噴(pen)鋅機(ji),噴(pen)鋁機(ji),噴(pen)鋅鋁不銹鋼(gang)機(ji))一系列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)靜(jing)(jing)電(dian)噴漆(qi)系列作品歷程(cheng):以(yi)一種熱(re)媒將靜(jing)(jing)電(dian)噴漆(qi)文件(橡膠線或(huo)粉材)煮沸(fei),放熱(re)的文件成型熔(rong)融或(huo)半(ban)熔(rong)融情形的粒(li)子,這(zhe)類粒(li)子以(yi)擠(ji)壓室內空氣為能量以(yi)必定(ding)的車(che)速沖擊(ji)試驗并(bing)堆積在基表(biao)皮表(biao)面(mian)上,成型享有必定(ding)性能的靜(jing)(jing)電(dian)噴漆(qi)層。

·以提拱(gong)供暖系統的(de)不相同,可劃(hua)分燒(shao)燃法和(he)電暖法。此外包涵燒(shao)燃烈焰噴(pen)(pen)(pen)砂、閃爆噴(pen)(pen)(pen)砂及髙速烈焰噴(pen)(pen)(pen)砂(HVOF);交給比如脈沖噴(pen)(pen)(pen)漆(qi)(qi)及等鋁化合(he)(he)物噴(pen)(pen)(pen)漆(qi)(qi)(又分臥(wo)式儲罐等鋁化合(he)(he)物噴(pen)(pen)(pen)漆(qi)(qi)與(yu)水穩等鋁化合(he)(he)物噴(pen)(pen)(pen)漆(qi)(qi))。噴(pen)(pen)(pen)漆(qi)(qi)加工工藝(yi)對表層生成(cheng)核心(xin)影向的(de)是(shi)噴(pen)(pen)(pen)漆(qi)(qi)溫(wen)差(cha)(要從嚴的(de)說,是(shi)溶滴(di)挑(tiao)戰試(shi)(shi)驗(yan)(yan)基(ji)體面時的(de)溫(wen)差(cha))和(he)溶滴(di)挑(tiao)戰試(shi)(shi)驗(yan)(yan)單單從表面的(de)速度慢。

·斯(si)特爾熱靜電粉末噴砂(sha)(sha)設計重點用以通信鐵塔(ta)、燈桿、鐵路(lu)橋(qiao)梁、水(shui)閘們、船只等格局件大面積長久防(fang)水(shui)及造紙行業(ye)內(nei)(nei)烘缸、噴砂(sha)(sha)輥、曲軸(zhou)等軸(zhou)類的(de)外壁破損的(de)靜電粉末噴砂(sha)(sha)修整,還用來(lai)以電阻、電瓷行業(ye)內(nei)(nei)的(de)金屬電極靜電粉末噴砂(sha)(sha)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

金屬涂層模塊 Coating function

措施(shi)韓國(guo)F.N.LONGO對(dui)熱靜電粉末噴涂表層的等級分類策略,表層按效(xiao)果可(ke)(ke)可(ke)(ke)以分為:

1、耐(nai)磨性損(sun)(sun)鍍層(ceng)(ceng)。涵蓋抗(kang)黏住受(shou)到偏(pian)(pian)磨、從表面損(sun)(sun)耗受(shou)到偏(pian)(pian)磨鍍層(ceng)(ceng)和(he)耐(nai)沖濁(zhuo)鍍層(ceng)(ceng)。在這其中很多情形另外 抗(kang)恒溫(wen)(<538C)摩擦和(he)抗(kang)低(di)溫(wen)(538~843C)磨花納(na)米涂層(ceng)(ceng)之分(fen)。

2、耐(nai)熱抗防氧(yang)化物(wu)納米涂膜(mo)。這納米涂膜(mo)主要包括高溫環境(jing)過(guo)程中(zhong)(在當(dang)中(zhong)有(you)防氧(yang)化物(wu)氛(fen)圍音樂、腐(fu)化性汽體(ti)、過(guo)于(yu)843℃的沖蝕(shi)及熱障)和熔融復合全過(guo)程(在其中(zhong)有(you)熔融鋅、熔融鋁、熔融鐵(tie)和鋼(gang)、熔融銅)所選用(yong)的表(biao)層。

3、抗豪邁和浸(jin)漬氧(yang)化(hua)(hua)(hua)涂膜。豪邁氧(yang)化(hua)(hua)(hua)是指(zhi)企(qi)業(ye)節日互(hu)動性、鹽性節日互(hu)動性、田野(ye)節日互(hu)動性等帶(dai)來的氧(yang)化(hua)(hua)(hua);浸(jin)漬氧(yang)化(hua)(hua)(hua)是指(zhi)服用淡水(shui)區(qu)(qu)區(qu)(qu)區(qu)(qu)、非服用淡水(shui)區(qu)(qu)區(qu)(qu)區(qu)(qu)、熱淡水(shui)區(qu)(qu)區(qu)(qu)區(qu)(qu)、生理鹽水(shui)、化(hua)(hua)(hua)學(xue)工(gong)業(ye)和食(shi)品飲(yin)料加工(gong)生產等帶(dai)來的氧(yang)化(hua)(hua)(hua)。

4、電導和功(gong)(gong)率(lv)熱(re)(re)敏電阻鍍層(ceng)。這類鍍層(ceng)于電導、功(gong)(gong)率(lv)熱(re)(re)敏電阻和關閉。

5、可(ke)以恢復(fu)尺(chi)寸圖涂膜。此種(zhong)涂膜代替(ti)鐵基(可(ke)銑(xian)削與(yu)可(ke)削磨的(de)碳素鋼(gang)和(he)耐(nai)蝕鋼(gang))和(he)稀有金(jin)屬金(jin)屬(鎳、鈷、銅、鋁、鈦及大家 的(de)不銹鋼(gang))包(bao)裝(zhuang)材料。

6、自動(dong)化設備器件寬度管理鋁(lv)層。這鋁(lv)層可磨。

7、耐生(sheng)(sheng)物學(xue)防(fang)生(sheng)(sheng)銹(xiu)涂膜(mo)。生(sheng)(sheng)物學(xue)防(fang)生(sheng)(sheng)銹(xiu)還有各項酸、堿、鹽,各項硅化物物和各項無機生(sheng)(sheng)物學(xue)物料的防(fang)生(sheng)(sheng)銹(xiu)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜(jing)電粉末噴涂設施產(chan)品(pin)

物品(pin)共同點 Product features

高速度收費站(zhan)電(dian)(dian)孤噴漆(qi)機也是(shi)我集(ji)團公司生產設計的(de)另外一種(zhong)護膚品。它是(shi)以電(dian)(dian)出現(xian)電(dian)(dian)孤為供暖(nuan)系統,將鋁(lv)(lv)合金絲(si)融解,以收縮(suo)暖(nuan)空氣做做霧化(hua)及冷(leng)去,將需噴漆(qi)用鋁(lv)(lv)合金絲(si)吹(chui)成(cheng)微細(xi)科粒(li),高速度收費站(zhan)噴向路過預補救鋁(lv)(lv)件單(dan)(dan)單(dan)(dan)從表(biao)面,擁(yong)有好鍍層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

符合時(shi)間范圍 Applicable scope

1. 塔桿、公路(lu)橋、水閥門、漁業等(deng)鋼(gang)構成噴(pen)(pen)鋅噴(pen)(pen)鋁防腐(fu)處理。

2. 造紙行業烘缸、印上輥、曲軸等軸類外層破損的(de)粉末噴涂修(xiu)整。

3. 電感、電瓷領域(yu)的探針噴塑等。

4. 工業鍋爐(lu)四管、制(zhi)粉操作(zuo)系統(鼓風機風輪及蝸殼(ke))、滾筒(tong)機、烘(hong)缸、軸(zhou)類(lei)、壓鑄模等防磨防腐(fu)材料靜電噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

絲機款型Model

STR-400

STR-400A

STR-250-D

進入工作電壓Input voltage

3相(xiang)AC380V、50Hz

額定的(de)打(da)出瓦數Rated output power

18kw

13kw

7kw

固定交流電(dian)Rated current

400A

300A

250A

輸送(song)端電壓(ya)Output voltage

21~45V

18~42V

14~36V

 

裝(zhuang)載(zai)率Load rate

60%

輸出功率(lv)自動(dong)調(diao)節(jie)級數Voltage regulation series

粗、細調各3檔、共9檔

外形圖片尺寸Envelop dimensions

600×460×850

總重Weight

215kg

195kg

140kg

絕緣(yuan)帶(dai)登(deng)級Insulation class

E

 

一(yi)般枝(zhi)術性能參數 Main technical parameters

粉末噴涂產品

Spray materials

數據線截面積

Wire diameter(mm)

常見工做電流大小

Common working current(A)

滿載電壓電流

load voltage(V)

用氣氛帽通徑

Choose air hat caliber(mm)

粉末噴涂使用率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金(jin)屬絲Copper wire

2.0

150-200

35-40

7-8

18

高(gao)冷軋(ya)鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹材料Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫金屬(shu)絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套機器(qi)的(de)設備(bei)由高(gao)焊(han)弧噴(pen)槍、焊(han)弧噴(pen)涂料開關電源組成了(le)。另需一(yi)體化機器(qi)的(de)設備(bei):大氣(qi)壓(ya)力(li)縮機、氣(qi)柴油(you)濾清器(qi)、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

自然空氣心理壓力

Air pressure

輸入電

Input power

轉換公率

Output power

讀取輕載電阻

Load voltage output

電源模塊單重

Power weight

調整工作電壓

Adjusting voltage

>0.5Mpa

380V(單(dan)相)50HZ

16KW

18-44V

178kg

0-24V

 

適用(yong)合(he)二為一式(shi)電機(ji)控(kong)制氣、電旋鈕(niu),操作流程(cheng)更(geng)更(geng)方便,可(ke)滿足長遠距離登高數學(xue)作業。

激光(guang)束飛機(ji)強度達420m/s綜上(shang)所述。

徑向熱空氣訪(fang)問速度達600m/s。

鋁(lv)層堆積率高于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍體重

Gun weight

大氣壓

Air pressure

氣體耗損量

Air consumption

送絲引力場

Send silk gravity

調速器的范圍

Speed range

搜索電阻值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻調速器

≤24V(交流電)

 

靜電粉末噴(pen)涂的設備款(kuan)型

1、電(dian)弧放電(dian)噴漆機主要(yao)是(shi)用作(zuo)鋼(gang)組成部(bu)分的(de)大范圍(wei)防銹及損壞或處(chu)理過錯的(de)部(bu)件接(jie)觸面(mian)維修和制作(zuo)電(dian)解(jie)電(dian)容(rong)導(dao)電(dian)涂膜(mo)等。

2、通常噴砂資(zi)料(liao):鋅、鋁等。

3、不一(yi)樣的(de)不一(yi)樣的(de)工程具體條件(jian)的(de)生產必(bi)須要,該電孤(gu)噴槍(qiang)可實行固定在機床主軸上對(dui)原則的(de)大軸類實行噴涂料。

4、實用拉式弧光噴槍(qiang),推式弧光噴槍(qiang)也可讓用。

5、該外接(jie)電(dian)(dian)源將噴(pen)(pen)槍工程環境掌握(wo)、送絲可控(kong)硅調(diao)壓(ya)、氣態內部管(guan)道(dao)集幾組是(shi)夢(meng)想的電(dian)(dian)弧焊接(jie)噴(pen)(pen)靜電(dian)(dian)噴(pen)(pen)涂(tu)機械設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤噴涂料:
焊弧橡膠線粉末靜電靜電噴涂有的是項結合起來了焊接方法加工制作工藝 的簡易性和輕便性的熱粉末靜電靜電噴涂技藝利用,一項好的外面治理 技藝利用實計上可以在其中空間便捷地在使用。還有,焊弧粉末靜電靜電噴涂平臺的入料業務能力使之可以比較好地利用于大總面積外面治理 商務活動,舉例大產品的鋼結構框架的和大輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
脈沖線纜熱靜電噴涂料料將線纜完全受熱、做霧化,并將液滴噴射到鏜孔外表面能。該加工便用脈沖蒸汽加熱,而非便用氧-然料烈火夜化復合。在一兩人雙線中等價格,BGP系統里,脈沖引起兩人填裝了需靜電噴涂料料有機物的線纜反相極頭,線纜的平行點可以位置定位在縮短環境噴射頭前頭,當脈沖形成的卡路里受熱線纜,噴射頭將熔融液滴噴入鏜孔外表面能。機械設備制造送料器將兩大類線纜延續供應給以確保脈沖靜電噴涂料料和夜化的原材料的供求關系。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種各樣產品產品防火、防污的機器設備。為解決辦法產品產品表層的氧化的,去年基本上都主要包括的表面油漆新車日常護理,其防污工作年頭基本上在3-5年,故此所需老是性開始搶修、新車日常護理,耗掉海量人工人力。現主要包括產品產品表層噴砂后噴鋅、再涂漆技術類推新車日常護理,防污工作年頭可以達到30年以內不能自己新車日常護理。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。